top of page

What Is a Down Jacket? A Complete Guide for Fashion Brands and Startup Labels

If you're a fashion startup or brand consultant looking to build a winterwear line, you've likely come across the term "down jacket." But what exactly is a down jacket — and why is it a staple in high-performance and luxury outerwear?

In this blog, we’ll break down everything you need to know about down jackets — from materials and construction to benefits and sourcing — all from the lens of a fashion brand preparing to launch or scale.


🧥 What Is a Down Jacket?


A down jacket is a padded coat filled with the soft, fluffy under-feathers of ducks or geese, known as “down.” These fine feathers trap air and create insulation, making the jacket lightweight yet incredibly warm.


Down jackets are popular for:


  • Outdoor and winterwear lines

  • Luxury casualwear collections

  • Ski and travel apparel

  • Sustainable fashion offerings (especially when using responsibly sourced or recycled down)


Down Jacket vs Puffer Jacket – Are They the Same?


This is a common question among new brands. Here's the difference:

Feature

Down Jacket

Puffer Jacket

Insulation

Natural down (duck/goose feathers)

Synthetic fill (e.g., polyester)

Warmth-to-Weight

Higher

Moderate to high (varies by fill)

Price Point

Premium

Affordable to mid-range

Compression

Easily compresses into small size

Less compressible

Sustainability

Sustainable when RDS-certified

Some options are recycled polyfill


Read More About : Down vs. Synthetic Jackets

  If your brand is targeting premium quality or performance-driven outerwear, a down jacket is a go-to choice.


What Goes Into a High-Quality Down Jacket?


When manufacturing or sourcing down jackets, here are key elements to consider:


1. Fill Power


  • Measured in numbers like 550, 700, 800 fill power

  • Higher number = better insulation and loft

  • 700–800+ is considered premium


2. Fill Weight


  • Total weight of down used

  • Determines actual warmth (fill power alone isn’t enough)


3. Shell Material


  • Nylon, polyester, or recycled fabrics (Ripstop, DWR-coated)

  • Important for water resistance and durability


4. Construction Type


  • Sewn-through: Lighter, affordable, less insulation

  • Box-baffle: Holds more down, retains warmth better

  • Bonded seams: Sleek, modern, but pricier


Sustainability & Certifications


Brands today must think beyond warmth — they must consider ethics too.

Look for manufacturers who support:

  • RDS (Responsible Down Standard) compliance

  • Recycled down alternatives

  • Eco-friendly outer shells (e.g., PFC-free DWR coatings)


As a UK-based manufacturer, we’ve worked with brands that align with these values while maintaining style and performance.


Customization Options for Your Brand


Whether you're a startup or scaling, here’s what you can customise:

  • Shell fabric & colours

  • Fill power (e.g., 650FP vs. 800FP)

  • Stitch pattern (horizontal, diamond, no-stitch)

  • Zippers, hoods, drawcords

  • Brand labelling & packaging

  • Private label & white label options


Sourcing Down Jackets from a UK Manufacturer: Why It Matters


Choosing a local UK-based clothing manufacturer gives your brand:

  • Faster sampling & production timelines

  • Lower MOQs ideal for startups

  • Easier quality control

  • Lower carbon footprint (vs. overseas sourcing)

  • Easier communication & design iterations


At CMUK, we partner with fashion brands to bring their down jacket designs to life — from sketch to shelf.


Final Thoughts: Is a Down Jacket Right for Your Brand?


If you're building a line of functional, warm, and luxurious outerwear, down jackets can be a differentiator — especially when paired with thoughtful branding and modern silhouettes.

Want help developing your own collection?


Let’s connect. As a UK-based clothing manufacturer, we help fashion startups and brands build high-quality outerwear with flexibility, expertise, and trust.


Let’s Talk


Looking to start your own line of down jackets or winterwear? 📩 Get in touch with our team to request a sample or manufacturing quote.


 
 
bottom of page